I finally got around to taking a closer look at the Alvarez guitar my friend gave me to take a "crack" at repairing. Several weeks ago, I began to disassemble what was left to disassemble. I took off the strings, which were the only thing holding the neck and body together. I tried to compare the low E to a piece of field fence I dug up out of the back yard, but without a microscope I couldn't make any claims for certain. The neck was broken off the body through the heel, so I planned to remove the rest of the heel from the dovetail and glue it back together. I stripped the hardware off the neck to clean it up. I used mineral spirits to try to get years of grime off the fretboard--this thing has been sitting in a garage for a long time. I ended up taking a chisel to the fretboard to scrape across the grain against each fret. This was not a great idea and yielded poor results.
So this weekend, I decided I would re-fret the thing, since the top three frets were badly grooved. The fret board itself is also worn in the top three frets--from long fingernails I guess. So I removed all of the frets and sanded the entire neck to original wood--it looks much better already. I removed the fake wood headstock cover--it was very disappointing--actual paper printed with fake wood grain and the logo--no inlay at all. I'll make a new real wood cover. I removed the plastic binding and the plastic nut so I can profile the neck properly. I thought about sanding the grooves out, but that would take too much material off. I could just replace the fretboard at this point, but I think I want to keep as much of the original parts as possible; and, not tie too much money into this thing. I will fill the divots with epoxy filler, which should blend well enough. I plan to replace the nut with bone, just for fun. I'll make it from a piece of cow bone--I think I may have a chew toy laying around somewhere from my dear old departed canine. It should machine like wood.
I removed the neck heel from the dovetail by heating it with a heat gun and using a bar clamp to "press" it out of the joint. This was a bit tenuous as it involved a lot of heat and pressure, both of which threatened to reduce the parts of this instrument to ash and splinters. Ultimately, it popped out nicely and I learned that removing a dovetail neck is not too big a deal. I glued the heel back together with the neck and I expect the neck will go back together with the body with minimal trouble.
Now for the major damage. The cracked back looked like I may be able to press the crack back together and glue it up. I made a clamping block and got most of the crack to fit back together, but I just wasn't satisfied that this was going to be adequate. I decided to replace the entire back. It came apart with a fair amount of effort and patience. Unbelievably, of all the tooling at my disposal, a cheap pocket knife worked the best. Although the binding will have to be replaced as well, as it melted from the heat gun and was severely damage by the pocket knife, the sides are very serviceable and I expect no trouble mating a new back and re-binding. I would like to make new wood binding, but since I am not re-binding the entire guitar, I will have to match the existing white plastic on the front. There is real danger of making a silk purse from a sow's ear.
So now I have the thing disassembled and ready for new parts and re-finishing and re-assembly. This week I will acquire the new fret wire and decide if I'm going to buy blanks for the back or make the back from lumber I have laying around. I am trying to keep the front completely untouched. It is the essence of "character" and if it were mine, I would want it untouched. I will clean it up a little, because I simply can't stand the grime. The pickup should be easy to fix--it just needs to be cleaned and re-soldered to a new PL55 jack.
I'm looking forward to finishing this thing. I'm particularly interested in seeing how the glue holds up on the neck.
So this weekend, I decided I would re-fret the thing, since the top three frets were badly grooved. The fret board itself is also worn in the top three frets--from long fingernails I guess. So I removed all of the frets and sanded the entire neck to original wood--it looks much better already. I removed the fake wood headstock cover--it was very disappointing--actual paper printed with fake wood grain and the logo--no inlay at all. I'll make a new real wood cover. I removed the plastic binding and the plastic nut so I can profile the neck properly. I thought about sanding the grooves out, but that would take too much material off. I could just replace the fretboard at this point, but I think I want to keep as much of the original parts as possible; and, not tie too much money into this thing. I will fill the divots with epoxy filler, which should blend well enough. I plan to replace the nut with bone, just for fun. I'll make it from a piece of cow bone--I think I may have a chew toy laying around somewhere from my dear old departed canine. It should machine like wood.
I removed the neck heel from the dovetail by heating it with a heat gun and using a bar clamp to "press" it out of the joint. This was a bit tenuous as it involved a lot of heat and pressure, both of which threatened to reduce the parts of this instrument to ash and splinters. Ultimately, it popped out nicely and I learned that removing a dovetail neck is not too big a deal. I glued the heel back together with the neck and I expect the neck will go back together with the body with minimal trouble.
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